Charlie Watts: ‘61 CJ5

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Well Oiled
Sep 14, 2021
1,419
Central Mississippi
First Name
Spence
Willys Model
  1. CJ
Willys Year:
  1. 1961
Starting with a good base foundation that the previous seller invested 5 years into. I am working slowly/methodically to making it my own to suit my personal needs though it's 95% of the way there. I lucked out as the builder is an auto engineer with a major automaker, he had the fortitude to rebuild the components to spec and upgrading/improving where ROI for the modern world is applicable.

Overall, I am very satisfied. My immediate needs are 55-60MPH sustained with reduced RPM for travelling home to MS via old US highways. I hit 60MPH GPS indicated and the engine wasn't too angry surprisingly ( I think the better flow from rebuilt engine/3 angle valve job and upgraded ignition aided this) though I know not sustainable unless I add OD to lower RPM's as the F-134 was not designed for such sustained high RPM's.

Previous owner Restoration details:
-It has been completely body off, frame and body sanded, primed, painted
-Completely replaced floor and under passenger seat storage box
-All brake hardware and brake lines completely new
-electric fan with aluminum uprated radiator
-All new or rebuilt steering including Ross box ( I added Tightsteer and steering stabilizer. Seller says he was not impressed with Ross rebuild kit "but it worked"?)
-completely stripped and rebuilt front axle
-Brand new wiring harness and lights with 12V conversion/CS10 60 AMP alternator
-factory seats rebuilt/salvage attempt (first time trying a sewing machine)
-new repro wheels
-completely overhauled engine (hardened valve seats with 3 angle, .070 between deck and head, .80 bore)
-transmission and transfer case overhauled by PO. (jumps out of 2nd on decel, I have Novak T90 kit on hand)
- Daytona UN2/Zenith clone 1BBL carb (once tuned, seems to be a real decent carb. I have Carter YF that was included I am rebuilding. Weber 32/36 likley)
- Pertronix electronic ignition within stock IAY and matching Flame Thrower coil, 7mm silicone carb low resistance wires

Upgrades:
-fold and tumble rear seat added
-BFG KM3 7.5r16
-1998 Cherokee swinging pedal assembly, brake booster and master cylinder -huge braking improvement (understatement, works great, only caveat, the switch hangs sometimes thus brake lights remain on unless I push pedal up slightly from behind)
-1998 Cherokee clutch master and slave cylinder modified to work inline with the original clutch linkages.
-rocker guards and rear corners guards. Added protection and dent/rust hole corrections.
-Tom Woods front and rear prop shafts

To date upgrades by me:
- replaced plugs with Champion J8C, gap set to .40, timing at 12 degrees (still playing around with ignition/fueling but set via Sun Pro tach and dial back)
- Installed the included K&N style filter, throttle response improved vs Donaldson oil bath setup with the sharp *90 rubber hose, air does not like to change direction. Working to devise box that cools air. Scientific flow bench and dyno testing by Grassroots Motorsports shows 1-2hp loss with most under hood heat temps. The F-134 needs all it can get. Looking at ITG J20 "sausage" filter with Weber base plate for max unimpeded CFM flow.
- Tightsteer/steering stabilizer (helped a ton, still a bit of wiggle in the wheel, will attempt further tightening before replacing shaft)
- new SW oil pressure gauge (cheap Omix/Crown leaks)
-made grab bar from 3/4 copper stock I had
- old ammo box for glove box insert
- KYB Monomax shocks

Immediate upgrades:
- Novak T90 rebuild kit
- over drive
- Redline Weber 553 carb kit
- Rocky Road YJ spring kit for early CJ's

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That's awesome.

Do you know the source of the 16" repro wheels? Are they the aftermarket 16" x 4.5" ones from Kaiser-Willys, etc.?
 
Not sure, he never mentioned the source. I know he bought quite a bit from KW, some from Walcks. I'd love to find some aluminum "steelies" to free up some unsprung weight but most likely custom and $$$.
That's awesome.

Do you know the source of the 16" repro wheels? Are they the aftermarket 16" x 4.5" ones from Kaiser-Willys, etc.?
 
@Stakebed the front installed under load. Their catalog says something regarding five leaf front but no fitment issues or performance thus far. I've yet to put them through the paces but on the street, a very nice shock while retaining the Jeep character.

Ignore my stabilizer boot, I need to replace with black and shorten so it's not so bunched up.
 

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You can run TN plates in AL?
Nah just a decoration. Although in TN I could run year specific if a parade car. Not sure if AL allows the same but this is my daily sled so wouldn't work. Hell it should, old lad has earned it being around all these years. Seems silly as long as a number and registered
 
Nah just a decoration. Although in TN I could run year specific if a parade car. Not sure if AL allows the same but this is my daily sled so wouldn't work. Hell it should, old lad has earned it being around all these years. Seems silly as long as a number and registered
Maybe find vintage 'Bama plates to use daily?
 
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